KAMOUFLAGE MP 1V60 - Installation

Operation: manual opening 

""
1
Remove the finishing cap from the shutter. To do this, use the hook with key ring that is delivered with the product. You may attach this tool to the key through its handy key ring.
2
Unlocking 1V
Turn the key 20° anti-clockwise and push the shutter into its open position.

Operation: manual closing 

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1
Turn the key 20° anti-clockwise. Push the actuating arm in the direction of the arrow and pull the shutter into its closed position.
2
Turn the key 15° clockwise. The key blocks in the lock and the door can be pulled into its lock.

Electrical wiring 

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1
The electrical connection is possible via the 2 corners at the side of the hinges.
2
Drill a hole in the refractory material at the chosen corner(s). The galvanised part at the inside of the shutter is already indented.
3
Pierce an opening in the connection box. Affix the grommet delivered with the product.
4
Lead the cables through the opening. Use the protective sleeve (1), the fixation clips (2) and the plastic cable clamp (3) to attach the cables to the frame. Lead the cables to the connection box through the grommet (4) and connect according to the electrical connection diagram.
Caution: after passing and fixing the cables, you need to seal the drilled hole in the refractory plates around the electrical cables with fire resistant adhesive sealant (BCM f.e.).

Position in the duct 

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1
The shutter is affixed to the smoke control duct through a sleeve. That sleeve can be installed either in the duct, in the axis of the duct or outside the duct (or duct extension).
2
3
In order to prevent cracks around the opening in the long term, a finishing layer (plasterboard, (cellular) concrete, rigid wall) can be added between the mounting frame and the opening.
4

Installation into vertical concrete shaft with mounting frame 

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1
In case the mounting frame is screwed:
Make an opening with dimensions (W+20) x (H+20) mm.
In case the mounting frame is fixed with mortar:
Make an opening with dimensions (W+20) x (H+20) mm till (W+100) x (H+100) mm.
2
The mounting frame should always be fastened to the concrete duct with screws and dowels (Ø 6 x minimum 60 mm, steel or stainless steel).
For an opening with dimensions up to (W+20) x (H+20) mm:
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the duct and fasten the mounting frame with 4 screws Ø 6 x 60 mm, taking care not to misshape it. These screws can be inserted through any of the punched holes in the lugs, depending on the thickness of the duct wall. The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm.
For an opening with dimensions up to (W+100) x (H+100) mm:
Apply mortar around the opening to reduce the opening to the outer dimensions of the frame, then proceed as mentioned above to fasten the frame into the opening. Make sure that the gap between the frame and the opening is sealed completely with mortar.
The mortar must harden completely before the damper is fastened to the mounting frame.
3
Put aside the screws that are affixed to one of the cross slats, then unscrew the 4 cross slats of the mounting frame and fold the 8 fastening plates in the frame.
When the EASY-KGC ME/MP mounting frame is used, unfold the drop-guard grid (90°) in the duct.
4
Rotate the four fastening plates on the damper 90° (to the upright position).
5
Open the shutter and position it in the mounting frame.
Fasten the shutter onto the mounting frame with the 4 screws supplied, as shown in the drawing. Tightening the screws pulls the shutter towards the wall until its final position. You can also slightly correct the angle of the shutter with respect to the mounting frame.
Connect the mechanism according to the wiring diagram.
Caution: Connecting the frame to an uneven surface can lead to distortion of this frame. Check whether the slack between the frame and the surface of the door is still acceptable.
Check the mobility of the shutter.

Installation into vertical concrete shaft without mounting frame 

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    5 => Classificatie {#3273
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The product was tested and approved in: 
    Collection {#2091
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    2 => Classificatie {#3299
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    4 => Classificatie {#3232
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    5 => Classificatie {#3273
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    array:9 [
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  • Concrete ≥ 90 mm | EI 60 (ved i o) S 1500 C10000 AA multi | Kamouflage 60 MP | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm
    • Collection {#2091
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    2 => Classificatie {#3299
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    3 => Classificatie {#3258
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    4 => Classificatie {#3232
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    5 => Classificatie {#3273
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  • Masonry, concrete blocks, concrete ≥ 100 mm | EI 60 (ved i o) S 1500 C10000 AA multi | Kamouflage 60 MP | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm
    • Collection {#2091
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1
Rotate the four fastening plates on the damper 90° (to the upright position).
The fastening plates are not used for an installation without a mounting frame.
2
With the prepared opening the shutter can be handled into position, from the room side. Ensure that the trailing lead cables are not trapped at this stage and freely hang loose. Do not distort or twist the frames as this will affect the correct operation and sealing of the shutter. Check for squareness by measuring the frame diagonals (they must measure the same).
Make an opening with dimensions (W+10) x (H+10) mm.
Fix the shutter in the opening using 4 screws and dowels Ø6 x 40 mm.
Connect the mechanism according to the wiring diagram.
Check the mobility of the shutter.

Installation into vertical duct with built-in mounting frame: general instructions for all types of ducts (other than concrete) 

""
1
Make an opening with dimensions (W+A) x (H+A) mm. A = 2 x thickness sleeve (e) + 20 mm .
Fit a sleeve of the same type of material and thickness as the duct (thickness e) of minimum 125 mm deep in the opening.
Fasten and seal the mounting frame. See details per type of duct hereafter.
2
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. When fixed with screws, fasten the mounting frame to the sleeve with chipboard screws Ø 6 x e mm. These screws can be fixed in one of the openings provided for this purpose, depending on the depth of the sleeve.
Take care not to misshape the frame during its installation. The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm.
3
Put aside the screws that are affixed to one of the cross slats, then unscrew the 4 cross slats of the mounting frame and fold the 8 fastening plates in the frame.
When the EASY-KGC ME/MP mounting frame is used, unfold the drop-guard grid (90°) in the duct.
4
Rotate the four fastening plates on the damper 90° (to the upright position).
5
Open the shutter and position it in the mounting frame.
Fasten the shutter onto the mounting frame with the 4 screws supplied, as shown in the drawing. Tightening the screws pulls the shutter towards the wall until its final position. You can also slightly correct the angle of the shutter with respect to the mounting frame.
Connect the mechanism according to the wiring diagram.
Caution: Connecting the frame to an uneven surface can lead to distortion of this frame. Check whether the slack between the frame and the surface of the door is still acceptable.
Check the mobility of the shutter.

Installation into vertical duct (without a mounting frame): general instructions for all types of ducts (other than concrete) 

""
1
Rotate the four fastening plates on the damper 90° (to the upright position).
The fastening plates are not used for an installation without a mounting frame.
2
Make an opening with dimensions (W+A) x (H+A) mm. A = 2 x thickness sleeve (e) + 10 mm.
Fit a sleeve of the same type of material and thickness as the duct (thickness e) of minimum 125 mm deep in the opening.
Place the shutter in the opening.
Ensure the cables are not trapped at this stage.
Fix the shutter in the opening using 4 screws Ø6 x 40 mm.
Caution: make sure that the screws don't exceed the sleeve's thickness!
Connect the mechanism according to the wiring diagram.
Check the mobility of the shutter.

Installation into vertical duct PROMATECT L500 with built-in mounting frame 

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1
Assemble the sleeve with staples and affix the assembled sleeve to the duct wall with staples.
Coat the edges of the opening with adhesive plaster type Promacol S.
Screw the mounting frame to the sleeve with chipboard screw (Ø 6 x e)mm. Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. Seal the mounting frame with Promacol S taking care not to misshape it. The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm.

Installation into vertical duct PROMATECT L500 (without a mounting frame) 

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The product was tested and approved in: 
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  • Promatect L500 ≥ 30 mm | EI 60 (ved i o) S 1500 C10000 AA multi | Kamouflage 60 MP | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm
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1
Assemble the sleeve with staples and affix the assembled sleeve to the duct wall with staples.

Installation into vertical duct GEOFLAM (LIGHT) / GEOTEC with built-in mounting frame 

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    4 => Classificatie {#3647
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    5 => Classificatie {#3724
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    6 => Classificatie {#3737
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The product was tested and approved in: 
    Collection {#2124
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  • Geotec ≥ 30 mm | EI 60 (ved i o) S 1500 C10000 AA multi | Kamouflage 60 MP | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm
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1
Coat the edges of the opening with adhesive plaster type PLACOL (in case of Geoflam) or GEOCOL (S) (in case of Geotec).
In case of Geotec you can also assemble the sleeve with glue and screws Ø 5 x (2 x e) mm and affix the assembled sleeve to the duct wall with glue and screws Ø 5 x (2 x e) mm every 100 mm.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster or with GEOCOL (S) (in case of Geotec).
The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm. Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. Caulk the mounting frame to the duct with vegetable fibre or (in case of Geotec) you can also coat the opening with Geocol (S) and fasten the mounting frame with screws of Ø 5 x e mm. Take care not to misshape the frame.

Installation into vertical duct GEOFLAM (LIGHT) / GEOTEC (without a mounting frame) 

Collection {#2129
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    6 => Classificatie {#3830
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The product was tested and approved in: 
    Collection {#2129
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    4 => Classificatie {#3863
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    5 => Classificatie {#3904
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  • Geotec ≥ 30 mm | EI 60 (ved i o) S 1500 C10000 AA multi | Kamouflage 60 MP | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm
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    2 => Classificatie {#3930
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    3 => Classificatie {#3889
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        "gamma" => "350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm"
        "field7" => "≥ 35 mm"
        "wanddikte" => "≥ 35 mm"
        "field8" => null
        "wandWanddikte" => null
        "field9" => Collection {#3890
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            0 => "66619"
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        }
        "installatiemethodeAs" => Collection {#3632
          #items: array:1 [
            0 => "66619"
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        }
        "field11Raw" => "KAM 120 MP"
        "productRaw" => "KAM 120 MP"
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        "inbouwopeningRaw" => "BH + A"
        "field4Raw" => "Geoflam"
        "wandRaw" => "Geoflam"
        "field5Raw" => "kanaal"
        "typeRaw" => "kanaal"
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    }
    4 => Classificatie {#3863
      #connection: "mysql_data"
      #table: "tbl_info"
      #hidden: array:1 [
        0 => "classConfig"
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      #primaryKey: "id"
      #keyType: "int"
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      +incrementing: true
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        "manchetten" => null
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        "afdichtingConfigurator" => ""
        "field6" => "350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm"
        "gamma" => "350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm"
        "field7" => "≥ 45 mm"
        "wanddikte" => "≥ 45 mm"
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        "field9" => Collection {#3864
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        }
        "installatiemethodeAs" => Collection {#3840
          #items: array:1 [
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        "field11Raw" => "KAM 120 MP"
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    }
    5 => Classificatie {#3904
      #connection: "mysql_data"
      #table: "tbl_info"
      #hidden: array:1 [
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      #primaryKey: "id"
      #keyType: "int"
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      #attributes: array:69 [
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        "field3" => null
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        "field40" => null
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        "afdichtingConfigurator" => ""
        "field6" => "350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm"
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        "field9" => Collection {#3903
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        "installatiemethodeAs" => Collection {#3715
          #items: array:1 [
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    }
    6 => Classificatie {#3830
      #connection: "mysql_data"
      #table: "tbl_info"
      #hidden: array:1 [
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        "field13" => null
        "typeBuis" => null
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        "field2" => "EI 120 (ved i n o) S 1500 C10000 AA multi"
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        "field4" => "Geotec"
        "wand" => "Geotec"
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        "classConfiguratorMinutesFireResistanceUsedForOnlineConfigurator" => "120"
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        "afdichtingConfigurator" => ""
        "field6" => "350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm"
        "gamma" => "350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm"
        "field7" => "≥ 45 mm"
        "wanddikte" => "≥ 45 mm"
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        "installatiemethodeAs" => Collection {#3931
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    array:9 [
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  2 => "64480"
  3 => "64461"
  4 => "64468"
  5 => "64469"
  6 => "64495"
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1
Coat the edges of the opening with adhesive plaster type PLACOL (in case of Geoflam) or GEOCOL (S) (in case of Geotec).
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster or with GEOCOL (S) (in case of Geotec).
In case of Geotec you can also assemble the sleeve with glue and screws Ø 5 x (2 x e) mm and affix the assembled sleeve to the duct wall with glue and screws Ø 5 x (2 x e) mm every 100 mm.

Installation into vertical duct TECNIVER with built-in mounting frame 

Collection {#2134
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        "field2" => "EI 60 (ved i n o) S 1500 C10000 AA multi"
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        "field6" => "350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm"
        "gamma" => "350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm"
        "field7" => "≥ 35 mm"
        "wanddikte" => "≥ 35 mm"
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        "installatiemethodeAs" => Collection {#3959
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        "field11Raw" => "KAM 60 MP"
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    2 => Classificatie {#3836
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        "field2" => "EI 90 (ved i n o) S 1500 C10000 AA multi"
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        "field6" => "350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm"
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    3 => Classificatie {#3949
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      #keyType: "int"
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        "field20" => ""
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        "field3" => null
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        "field4" => "Tecniver"
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        "field5" => "Kanaal"
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        "field51" => ""
        "afdichtingConfigurator" => ""
        "field6" => "350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm"
        "gamma" => "350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm"
        "field7" => "≥ 50 mm"
        "wanddikte" => "≥ 50 mm"
        "field8" => null
        "wandWanddikte" => null
        "field9" => Collection {#4009
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        "installatiemethodeAs" => Collection {#3866
          #items: array:1 [
            0 => "66619"
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        "field11Raw" => "KAM 120 MP"
        "productRaw" => "KAM 120 MP"
        "field12Raw" => "BH + A"
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        "field5Raw" => "kanaal"
        "typeRaw" => "kanaal"
        "field6Raw" => "KAM-MP"
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The product was tested and approved in: 
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1
Put glue type CF GLUE on the uprights and cross pieces and between the lining and the wall. Screw the sleeve using chipboard screws Ø5 x 70 mm at 150 mm intervals.
The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm. Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. First coat the opening with glue CF GLUE. Glue the mounting frame to the lining taking care not to misshape it.

Installation into vertical duct TECNIVER (without a mounting frame) 

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The product was tested and approved in: 
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1
Put glue type CF GLUE on the uprights and cross pieces and between the lining and the wall. Screw the sleeve using chipboard screws Ø5 x 70 mm at 150 mm intervals.

Installation into vertical duct GLASROC F V500 with built-in mounting frame 

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1
Put glue type GLASROC F V500 on the uprights and cross pieces and between the lining and the wall. Screw the sleeve using chipboard screws Ø5 x 70 mm at 150 mm intervals.
The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm. Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. First coat the opening with glue GLASROC F V500. Glue the mounting frame to the lining taking care not to misshape it.

Installation into vertical duct GLASROC F V500 (without a mounting frame) 

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1
Put glue type GLASROC F V500 on the uprights and cross pieces and between the lining and the wall. Screw the sleeve using chipboard screws Ø5 x 70 mm at 150 mm intervals.

Installation into vertical duct EXTHAMAT with built-in mounting frame 

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The product was tested and approved in: 
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  • Exthamat ≥ 25 mm | EI 60 (ved i o) S 1500 C10000 AA multi | Kamouflage 60 MP | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm
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1
Coat the edges of the opening with adhesive plaster.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster.
The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm. Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. Caulk the mounting frame to the duct with vegetable fiber caulking and plaster and taking care not to misshape it.

Installation into vertical duct EXTHAMAT (without a mounting frame) 

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The product was tested and approved in: 
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  • Exthamat ≥ 25 mm | EI 60 (ved i o) S 1500 C10000 AA multi | Kamouflage 60 MP | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm
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1
Coat the edges of the opening with adhesive plaster.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster.

Installation into vertical duct DESENFIRE (HD/THD/STR) with built-in mounting frame 

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The product was tested and approved in: 
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1
Coat the edges of the opening with adhesive plaster, type FACILIS.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster.
The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm. Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. Caulk the mounting frame to the duct with vegetable fiber caulking and plaster and taking care not to misshape it.

Installation into vertical duct DESENFIRE (HD/THD/STR) (without a mounting frame) 

Collection {#2169
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The product was tested and approved in: 
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  • Desenfire HD ≥ 25 mm | EI 60 (ved i o) S 1500 C10000 AA multi | Kamouflage 60 MP | Type of installation: in duct/shaft-mounted 0/180°. Minimal in-between distances authorised. | 350x385 mm ≤ Kamouflage 1V MP ≤ 700x1075 mm
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1
Coat the edges of the opening with adhesive plaster, type FACILIS.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster.

Installation at minimal distances 

""
1
The shutters can be installed at minimal distance on top of or next to each other, if they are mounted in separate sleeves made from the duct material with the required fire resistance. It is advised not to exceed a 4 x 2 configuration (W x H).
2
In case several shutters are mounted at a minimal distance, the bearing and reinforcement points of the duct must be adjusted in proportion to the increased weight. The installation of the duct must comply with the classification report delivered by the duct manufacturer.
3
When mounting in a concrete shaft, you need to provide a continuous reinforcement in the vertical columns of at least 4 x Ø 8 mm.
4

Finishing 

null
1
The ATOUT option facilitates the finishing of the shutter. You can remove the front plate by unscrewing the bolts at the bottom and top on the hinge side. Then you can slide the plate in the direction of the hinges.

Product maintenance 

""

General remarks

  • The installation must comply with the installation manual and the classification report.
  • The installation of the smoke control duct must comply with the classification report delivered by the manufacturer.
  • Axis orientation: see the declaration of performance.
  • Avoid the obstruction of adjoining smoke control ducts.
  • Verify if the blade can move freely.
  • Rf-t smoke dampers may be applied to smoke control ducts that have been tested according to EN 1366-8 and EN 1366-9 as appropriate.
  • Caution: when fitting, the product should be handled with care and remain protected from any sealing products.
  • Caution: before putting the installation into operation, clean off all the dust and dirt.
  • Caution: bear in mind the blade’s clearance inside the smoke control duct.